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Get your free estimateClopay Torsion Spring Replacement: The Dallas Owner’s Guide
Clopay torsion spring replacement in Dallas typically runs $180 to $340 installed, and we carry Clopay-compatible springs on our trucks, so most jobs are finished same-day. The spring itself is the thick coiled steel mounted horizontally above the door opening; it stores the tension that lifts the weight of the panels, and when it lets go, the door usually won’t move at all or jumps unevenly in the tracks. Homeowners usually discover the failure one morning when the opener motor strains against a door that suddenly weighs 150 to 250 pounds with no counterbalance, or they hear a loud bang from the garage the night before the door stopped cooperating.
We’re an independent service provider, not affiliated with Clopay, but we work on their doors daily across Dallas, from Lakewood bungalows with original 1990s hardware to newer builds in the northern suburbs. Wade Mercer has been turning wrenches on garage doors for going on two decades, and he’d rather you know the exact number before we touch the door than discover it after.
Which Clopay Models This Applies To
Clopay is one of the more common residential door brands in the Dallas market, and the torsion spring setup varies depending on when your door was manufactured and which series it belongs to. The key compatibility fact: newer Clopay doors (roughly 2005 and later) often run tapered, larger-diameter springs that pair with a specific drum profile, while older models use a more standard wire-gauge spring that crosses over with other reseller brands. We match the replacement by measuring the old spring’s inside diameter, wire size, length, and wind direction, not by the model number alone.
The model tag on a Clopay door is usually on the inside of the end stile, left side, near the bottom bracket. It’ll list a series name like Classic, Gallery, or Coachman, plus a production date code. Here’s the gotcha: two doors from the same series but different production years can have different spring specs if the door weight changed. A door swapped from insulated glass to solid steel panels at some point in its life will also be running the wrong spring, which shortens the life of everything else on the system. On the OEM-versus-aftermarket question, we stock both. A genuine Clopay spring costs a bit more and carries the manufacturer’s spec; a quality aftermarket spring, like those from SSC or DURA-LIFT, is often identical wire and spec and serves the door just as well for typical residential cycles. We’ll tell you which makes sense for your door once we see it, and the written quote includes that choice before you sign off.
Styles & brands we work with






Signs Your Clopay Torsion Spring Replacement Is Failing
- A loud bang from the garage, like someone dropped a tool chest. That’s the spring snapping. The sound travels through the walls and often wakes people up in the middle of the night, and the door immediately drops all its lift assistance.
- The door opens a few inches, then stalls. One of the two springs has broken (most Clopay double-spring doors can still move a little on the remaining spring), and the opener is now fighting half the weight it used to. Continuing to run it burns out the opener gear, which adds another $120 to $320 to the job.
- The door appears crooked or lifts unevenly. A weakened or broken spring on one side puts unbalanced tension on the cable drums. The door starts dragging one corner or riding low on the side of the break.
- The spring looks separated in the middle. With the door closed, a quick look above the door will show a gap where the two halves used to meet. Sometimes the break is on the bottom side of the coil, so you’ll need a flashlight, but a broken spring is generally visible.
- The opener closes the door with a jolt or a slam at the bottom. A failing spring doesn’t always snap sharply. Sometimes it loses tension gradually, and the opener’s force settings no longer match the door’s real weight, so the panel accelerates on the way down.
See the difference
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After
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After
Before
AfterReplacement Cost & What’s Included
In Dallas, expect to pay $180 to $340 installed for a Clopay torsion spring replacement. The lower end covers a standard single spring on a lighter single-car door (about 90 pounds of actual door weight, 9×7 or 9×8 foot opening). The higher end reflects a pair of longer-cycle, higher-cycle springs on a double-wide insulated door or a door with added struts and heavier panels.
Here’s the cost breakdown we quote from, in writing:
| Item | Typical Dallas Range |
|---|---|
| Single torsion spring, standard cycle | $180 – $260 installed |
| Pair of torsion springs, matched set | $250 – $340 installed |
| High-cycle spring upgrade (25,000+ cycles) | Add $35 – $60 per spring |
| Cable or drum replacement (if worn from the break) | $130 – $250 included in the same visit |
The quote includes both springs when the door is designed for a pair (we replace them together, even when only one broke; the second is not far behind if they’ve cycled the same number of times). It also includes balancing the door, lubricating the roller hinges and end bearings, and inspecting the opener force settings. The number we hand you before we start is the number on the invoice. Every repair carries a written 365-day guarantee: if the spring or the workmanship fails within a year, we return at no charge.
DIY or Call Us?
Torsion springs carry enough stored energy to seriously injure the person who releases it incorrectly. The winding and unwinding process requires tools and techniques most homeowners don’t own, and the margin for error is zero. We don’t recommend DIY replacement on this part under any circumstances. This is the one garage door component where the risk isn’t a scratched panel or a bent track; it’s a spring bar under hundreds of pounds of torque.
What you can safely do is check the label and measure the door width and height, then call us with that information, and we’ll give you a straight price range, often while still on the phone. “Tell me what it’s doing, I’ll tell you what it costs – no guessing, no surprises.” If you’ve already got the door stuck open or half-open, call (254) 269-5837 and a live person answers day or night, no voicemail tree. We run calls across Dallas and keep Clopay-compatible springs and cables on the truck, so most calls are one visit, one fix.
FAQs
A standard Clopay torsion spring is rated for about 10,000 cycles, which in a Dallas home where the door goes up and down three to four times a day works out to roughly 7 to 10 years. Texas heat and humidity don’t directly weaken the steel, but the constant temperature swings in an uninsulated garage accelerate fatigue on older springs, and we regularly replace 8-year-old springs in this market that would have lasted a couple of years longer in a cooler climate. If you want to extend the replacement cycle, a high-cycle spring upgrade gets you to 25,000 cycles or more. Call (254) 269-5837 and we’ll quote you both options.
No. A snapped torsion spring cannot be welded, spliced, or re-tensioned safely. The only correct fix is removal and replacement with a spring matched to your door’s exact weight and drum profile. Anyone offering to “repair” a broken spring is not doing the job by the book, and we’d walk away before we’d wire or patch one. The good news is replacement is a routine job for us, done same-day in most cases.
The actual swap on a standard two-car Clopay door takes 45 to 90 minutes once our truck is at the house, including unwinding the old spring if it’s still partially wound, removing and measuring it, fitting the matched replacement, re-tensioning to spec, and balancing the door. You’ll hear us run the door through several cycles before we call the job done, and the work area is left clean. Call (254) 269-5837 for a time window that fits your day.
Yes. We carry the most common Clopay-compatible spring sizes and wire gauges on our trucks, plus cables, drums, and rollers, so a broken spring on a standard Clopay door is almost always fixed in one trip. If your door is unusual, a heavier custom build, or a commercial Clopay model, the part may need to come from our supplier, which usually adds one business day. A quick call with your door’s measurements and model number tells us which situation you’re in.
If the spring has already snapped, don’t keep running the opener. Call (254) 269-5837 for a free estimate on Clopay torsion spring replacement in Dallas. A live person answers, the price is in writing before any work starts, and the repair is guaranteed for a full year. We also stock parts for LiftMaster, Chamberlain, and Genie openers, so if the spring break took the opener gear down with it, the whole job gets handled in the same visit.
Written by Wade Mercer, Owner, Brock Garage Doors Dallas at Brock Garage Doors Dallas, serving Dallas and nearby areas.